| Customization: | Available |
|---|---|
| Application: | Construction, Underground, Industrial, Power Station |
| Voltage: | Low and Medium Voltage Cable |
|
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1500V Shielded High Voltage EV Evrp XLPE/Xlpo Single-Core Copper Cable
The shield EV cable is halogen-free and cold resistance, oil resistance, good EMI and EMC electromagnetic interference abilities, flame retardant as it passed vertical flame propagation.
This shield EV Cable is intended for Electric Vehicle battery high voltage system, flexible and easy to bend. This electric vehicle shield cable is used for connecting the charging port and the battery, battery inter wiring, the battery, and the engine and other electrical components to carry the electric current power. This type of high voltage electric vehicle shield cable can meet the very high performance for the harsh environment requirements inside the car.
Construction
| Conductor |
bare copper strands, extra fine wires |
|---|---|
| Insulation |
125ºC XLPE, orange |
| Screen |
alu foil and tinned copper braiding |
| Sheath material | 125ºC XLPE |
| Sheath colour |
orange (similar RAL 2004) |
Features
1,Rated temperature :-40ºC~+(125ºC, 150ºC)
2,Rated Voltage:AC 1500V
3,Short-term Aging:240h,Comply with ISO6722
4,Long-term Aging: 3000h,Comply with ISO6722
5,Flame Test: VW-1 Test method Comply with UL 2556
6,Min : Bending Radius: 4*OD@OD<15mm ; 6*OD@OD>=15mm
7,Dielectric Voltage:6kVac/5min. No Breakdown
8,Oil Resistance:IRM902,IRM903,Gasoline for 20h in each, Variation of OD≤15%, No Cracks
9,Anti-tear Performance :>20N/mm
10,Environmental Requirements:Compliant with RoHS and REACH
1. AC 1500V (shielded high voltage cable):
| Product Series | Size | Conductor Stranded OD mm ( Ref.) | Max. Conductor resistance mΩ/m@20ºC | Permissible ampacity A (Ref.) | Over diameter mm (Ref.) | |
|
EVRP-125 (Rated temperature :-40ºC~+125ºC)
(Rated temperature :-40ºC~+150ºC) |
2.5mm2 | 2.06 | 7.60 | 30 | 5.80 | |
| 4mm2 | 2.70 | 4.71 | 40 | 6.80 | ||
| 6mm2 | 3.40 | 3.14 | 52 | 7.50 | ||
| 10mm2 | 4.50 | 1.82 | 70 | 9.20 | ||
| 16mm2 | 5.60 | 1.16 | 95 | 10.80 | ||
| 25mm2 | 7.20 | 0.743 | 130 | 13.20 | ||
| 35mm2 | 8.30 | 0.527 | 160 | 14.50 | ||
| 50mm2 | 10.10 | 0.368 | 210 | 16.50 | ||
| 70mm2 | 12.10 | 0.259 | 260 | 19.00 | ||
| 95mm2 | 14.50 | 0.196 | 320 | 21.60 | ||
| 120mm2 | 15.90 | 0.153 | 370 |
23.60 |
||
2. AC 1500V (unshielded high voltage cable):
| Product Series | Size | Conductor Stranded OD mm ( Ref.) | Max. Conductor resistance mΩ/m@20ºC | Permissible ampacity A (Ref.) | Over diameter mm (Ref.) | |
|
EVR-125 (Rated temperature :-40ºC~+125ºC)
(Rated temperature :-40ºC~+150ºC) |
2.5mm2 | 2.06 | 7.60 | 30 | 3.50 | |
| 4mm2 | 2.70 | 4.71 | 40 | 4.50 | ||
| 6mm2 | 3.40 | 3.14 | 52 | 5.00 | ||
| 10mm2 | 4.50 | 1.82 | 70 | 6.40 | ||
| 16mm2 | 5.60 | 1.16 | 95 | 8.00 | ||
| 25mm2 | 7.20 | 0.743 | 130 | 10.00 | ||
| 35mm2 | 8.30 | 0.527 | 160 | 11.00 | ||
| 50mm2 | 10.10 | 0.368 | 210 | 13.00 | ||
| 70mm2 | 12.10 | 0.259 | 260 | 15.00 | ||
| 95mm2 | 14.50 | 0.196 | 320 | 17.30 | ||
| 120mm2 | 15.90 | 0.153 | 370 | 19.50 | ||
Common choices for EV high voltage cables:
| Usage Environment | Common specifications mm2 | Material | Features |
| Drive motor--MCU | 35mm2,50mm2,70mm2*3 | 180°C silicone or 150°C XLPE | Thermosetting material, high temperature resistance, soft, shielding structure Structure, tear resistance |
| Air Conditioning System - PDU | 2.5mm2,4mm2,6mm2*2 | 125°C XLPE | Soft, shielded construction |
| Small Battery-DC/DC | 10mm2,16mm2,25mm2 | 125°C XLPE | Soft |
| DC/DC--PDU | 16mm2,25mm2*2 | 125°C XLPE | Soft, shielded construction |
| MCU--PDU | 35mm2,50mm2,70mm2*2 | 125°C XLPE | Soft, shielded construction, tear-resistant |
| Car charger-battery | 6mm2,10mm2 | 125°C XLPE | Soft, shielded construction |
| Battery - PDU | 50mm2,70mm2*2 | 125°C XLPE | shielded construction |
| Battery - BMS | 20AWG | 200ºC FEP | High temperature resistant, smooth |
| Battery - DC Charging Stand | 35mm2,50mm2,70mm2*2 | 125°C XLPE | High temperature resistance, anti-cracking |
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